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ERP Implementation Mistakes: 8 Pitfalls and How to Avoid Them

Avoid costly failures - learn 8 common mistakes with real examples and proven solutions


Introduction: The Horror Stories Are Real

"We spent LKR 8 million and 18 months. The system doesn't work. We're back to Excel."

"Our team hates it. Productivity is down 40%. We're bleeding customers."

"The vendor disappeared after go-live. We have a broken system and no support."

These aren't hypothetical. These are real Sri Lankan businesses who implemented ERP and failed catastrophically.

55%

Implementations fail to meet objectives

74%

Go over budget (avg 25%)

56%

Take longer than planned

But Here's the Good News:

Almost every failure is preventable. The mistakes are predictable, documented, and avoidable. This guide shows you how.

The 8 Common Implementation Mistakes

1

Mistake #1: Poor Planning and Inadequate Requirements Gathering

⚠️ The Mistake:

Rushing into implementation without documenting processes, requirements, or success criteria. "We'll figure it out as we go."

✅ How to Avoid:

Phase 0: Pre-Implementation Planning (2-4 weeks). Document current state, design future state, create requirements document. Don't start until signed off.

🇱🇰 Real Example: Colombo Distributor (35 employees)

Mistake: Started Monday, no requirements gathering. Discovered custom consignment model Month 2. Cost: LKR 1.5M wasted, 4 months delay.

2

Mistake #2: Inadequate Executive Sponsorship

⚠️ The Mistake:

Treating ERP as "IT project." CEO delegates to IT manager. No change management. No communication. "Just go live and people will adapt."

✅ How to Avoid:

CEO publicly champions project. Change management plan (communication + training). Budget 15-20% for change management. Leadership can't be delegated.

🇱🇰 Real Example: Kandy Manufacturer (60 employees)

Mistake: CEO delegated, workers refused tablets. Production stopped 3 days. Recovery: CEO went to floor, explained WHY. 95% adoption 2 months later.

3

Mistake #3: Scope Creep and Over-Customization

Adding features mid-implementation. "While we're at it, let's also..."

⚠️ Consequence: Original 4 months → 10 months. LKR 3M → LKR 5.3M (77% over budget)

✅ Solution: Change control process. Say "Phase 2" to everything except core. Lock scope.

4

Mistake #4: Insufficient Testing Before Go-Live

1-2 days testing. "We'll fix issues in production."

⚠️ Consequence: System crashed go-live. LKR 800K lost in 2 days downtime.

✅ Solution: 2-3 weeks testing (unit, integration, UAT). Test with real data. Go/No-Go decision.

5

Mistake #5: Poor Data Migration Strategy

Migrating garbage. "Let's just import everything."

⚠️ Consequence: 8,000 customers (200 active). Reports useless. "Shiny system is a junkyard."

✅ Solution: Clean data BEFORE migration. Only import active records (last 2 years). Test migration.

6

Mistake #6: Choosing Wrong Vendor

Cheapest quote wins. No reference checks.

⚠️ Consequence: Cheap LKR 3M became expensive LKR 5M (hired 2nd vendor to fix).

✅ Solution: Check 3 references. Quality over price. Clear contract with SLAs.

7

Mistake #7: Inadequate Training

1-hour demo. "Users will figure it out."

⚠️ Consequence: 50% never log in. Revert to Excel. LKR 5M nobody uses.

✅ Solution: 2-3 days role-based training. Quick guides. Super-users. Week 1 on-site support.

8

Mistake #8: No Post-Implementation Support

Go-live is "The End." Vendor leaves. No ongoing support.

⚠️ Consequence: Issues arise, no one to call. System degrades. Back to chaos in 6 months.

✅ Solution: Month 1 hypercare. Quarterly reviews. 15-20% budget for Year 1 support.

Success Checklist: Avoiding All 8 Mistakes

Before Implementation

  • 2-4 weeks requirements gathering
  • Requirements document signed off
  • CEO visibly committed
  • Change management plan created
  • Vendor references checked (3+)
  • Contract clear (scope, timeline, SLAs)
  • Scope locked (no changes without approval)
  • Data cleanup started (4-6 weeks before)

During Implementation

  • No scope creep (change control enforced)
  • CEO attends weekly steering
  • Users informed, concerns addressed
  • Training scheduled (role-based)
  • 2-3 weeks testing allocated
  • Data migration test completed
  • Quick reference guides created

Before Go-Live

  • Testing complete (all critical bugs fixed)
  • UAT sign-off (users confirm works)
  • All users trained (2-3 days each)
  • Documentation available
  • Super-users identified and trained
  • Trainer on-site Week 1
  • Go/No-Go decision formal
  • Rollback plan ready

Post Go-Live

  • Daily check-in Week 1-2
  • All issues logged and resolved
  • User feedback gathered
  • Support plan defined (Month 1-12)
  • Monthly optimization reviews
  • ROI tracking (actual vs projected)

Conclusion: Implementation Success Is Achievable

55% of ERP implementations fail. But yours doesn't have to.

Plan Thoroughly

2-4 weeks upfront

CEO Leads

Not delegates

Test Rigorously

2-3 weeks testing

Train Extensively

2-3 days per role

Success = Planning + Leadership + Budget + Discipline

Don't be the horror story. Be the success story.

Use Our Interactive Implementation Checklist

Track your progress through all 75+ implementation steps. Check off items as you go, save your progress, and ensure nothing is missed.

📋 Launch Implementation Checklist

Includes: 4 phases • 75+ checklist items • Progress tracking • Printable report

Planning ERP implementation? Contact us for a free implementation readiness assessment.


About ChaosHub: We help Sri Lankan businesses avoid implementation disasters. Real lessons from real failures—so you don't repeat them.

ERP Implementation Mistakes: 8 Pitfalls and How to Avoid Them
ChaosHub January 13, 2026
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